Continuous endeavors are going on in many research works to find out the strategy to mathematically model and optimize complex reaction networks in order to maximize the main product and at the same time keeping the reactor dimensions within some acceptable limits. The aim of this work is to provide with a strategy for efficient modeling and optimization of reaction networks for reaction controlled processes. Genetic algorithm (GA) has been used for optimizing complex search spaces with multiple optima. Formation of styrene monomer from the ethylbenzene dehydrogenation, with several by-products in a fixed bed reactor, is taken as an example for this study. Two activation energies are found to be the best in term of maximizing styrene productivity. © 2004 Elsevier B.V. All rights reserved.