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Effect of activated flux and nitrogen addition on the bead geometry of borated stainless-steel GTA welds
G.R. Kumar, , S.R.K. Rao
Published in Institute of Metals Technology
2016
Volume: 50
   
Issue: 3
Pages: 357 - 364
Abstract
Borated stainless steels (304B) are used in nuclear power plants as control rods, shielding material, spent-fuel storage racks and transportation casks as they have a high capacity to absorb thermal neutrons. In this study, bead-on-plate welds were made on 10-mm-thick 304B plates using gas tungsten arc welding with Ar and Ar+2% nitrogen as the shielding gases, activated-flux GTA and electron-beam welding processes. The effects of the activated flux and nitrogen addition to the weld metal through the shielding gas, on the microstructure, bead geometry and mechanical properties were investigated. Activated-flux GTA welding and electron-beam welding substantially enhanced the depth of penetration and the aspect ratio compared to the other processes. Full-penetration welds were obtained in a single pass using activated-flux GTA and EB welding. The fusion-zone (FZ) microstructure of an activated GTA weld exhibits a columnar dendritic structure with eutectic borides in interdendritic regions, while a fine equiaxed dendritic structure was noticed in EB welds. GTA, nitrogen-added GTA and activated-flux GTA welds exhibited a partially melted zone adjacent to the fusion zone, with the activated-flux GTAW process resulting in a significantly thinner partially melted zone (PMZ). No PMZ was noticed in the EB welds. All the welds exhibited a high joint efficiency and impact toughness equal to those of the base material. It is concluded that the activated-flux GTA and EB welding processes are advantageous due to the use of a low heat input and failure location.
About the journal
JournalMateriali in Tehnologije
PublisherInstitute of Metals Technology
ISSN15802949